Industry: Oil and Gas (conventional)
Knowledge Priority: Enhance efficiency in operations and maintenance
State: NT (SPEE3D located in Victoria)
About the Project
NERA is collaborating with technology developer SPEE3D, Charles Darwin University and ConocoPhillips to support the development of a new high-speed, low-cost metal 3D printing technology specifically for the oil and gas industry.
The technology can operate around 1,000 times the speed of conventional metal 3D printing at a fraction of the cost and has the potential to revolutionise industrial activities in remote areas by allowing onsite metal part production and removing the costly delays involved with sourcing materials from far afield.
The new 3D printing technology developed by SPEE3D uses a novel new metal deposition technique, relying on kinetic energy from a rocket engine rather than thermal energy from a laser to promote the bonding of metal particles. The new process allows parts to be formed faster than traditional 3D printing allows, and at low cost.
The combination of SPEE3D providing new technology, ConocoPhillips providing the problem statement and Charles Darwin University providing the testing facilities brings together a perfect marriage of applied research and industrial capability. The printer, once finalised and validated, becomes the newest product from Australian company SPEE3D, and will be used throughout Australia and exported all over the world as the first product able to generate parts on demand for remotely located, heavily industrial sites.
The printer build is progressing well and is currently undergoing factory testing. During October 2018, SPEE3D recently won the following awards for this innovative technology:
- TCT Hardware Award 2018: Non-Polymers
- Austrade Emerging Exporter Award
- Manufacturers Council Manufacturing Award
3D printing is traditionally not a commercially useful tool to the energy resources sector due to high print costs and long lead times. This project changes that by introducing a new and proven 3D printing technology.
This technology will be incorporated into a new commercially available machine that can be cost effectively located on site. The printer will enable environments to fabricate necessary parts on site and limit costly delays associated with downtimes that can be in the order of tens of millions of dollars. Example parts might be: pipe fittings and flanges, brackets, guards, adapters, couplings, housings, impellers, etc.
The technology also extends the lifetime of legacy equipment, delaying or eliminating the need for capital upgrade. The technology is Australian developed and Australian owned by SPEE3D. Any export of the product into overseas markets represents a win for Australian Industry.
Total Project Cost: $946,000.00
*Funding excludes GST
Current Status: Project has commenced
Start: June 2018
End: December 2019
- NERA (National Energy Resources Australia)
- Charles Darwin University
- ConocoPhillips Australia